Moyer Diebel MH-60M3 Anleitung zur Fehlerbehebung

The Dishwashing Machine SpecialistsTechnical ManualDoor-TypeDishwasherModelD-HBM4High Temperaturewith Built-in BoosterD-H1M4High TemperatureD-LFM4Low

2GENERALGENERALThis manual covers the Champion door type dishwashing machine. These machines are fullyautomatic and come equipped with a 1-HP pump mot

3GENERALElectrical Power Requirements for Electric Heat / Electric BoosterBooster Rise Rated Minimum Supply Ckt. Maximum OvercurrentModel Voltage (D-H

4INSTALLATIONINSTALLATIONUnpackingCAUTION:Care should be taken when lifting the machine to prevent damage.1. Immediately after unpacking the machine,

Electrical Connections (cont’d)the main electrical connection block. For single phase machines, motor rotation ischanged at the motor connection plate

6INSTALLATIONWater Connections (cont’d)3. A manual shut-off valve for steam and water (supplied by others) should be installed insupply line to allow

7INSTALLATIONChemical ConnectionsNOTE:Consult a qualified chemical supplier for your chemical needs.Models D-HB, D-H1 and D-LFRefer to Figure 3.1. Lab

8INSTALLATIONChemical Connections (cont’d)Detergent (cont’d)2. Detergent may be added manually if dishwasher is not equipped with dispensingequipment.

9INSTALLATIONChemical Connections (cont’d)Rinse Aid/Sanitizer (cont’d)Model D-LFRefer to Figure 6.1. A rinse aid injection point is provided via a 1/4

INITIAL START-UPAfter plumbing and electrical connections are completed, follow the steps below to place yourmachine in service.Model D-HB, D-H1 and D

11OPERATIONOPERATIONModel D-HB, D-H1 and D-LF1. Close the door and flip power switch ON Power light illuminates. Drain valve closes.Tank fills automat

Complete the information below so it will be available for quick reference.Model Number____________________________Serial Number______________________

12MAINTENANCEMAINTENANCECleaning your machine is the best maintenance that you can provide. Components that are notregularly flushed and cleaned do no

13MAINTENANCEDELIMINGYour dishwasher should be delimed regularly depending on the mineral content of your water.Inspect the machine interior for miner

14MAINTENANCEOPERATION CHECKS• Daily1. Check temperature gauges for proper readings.2. Check pressure gauge for proper reading (D-H1, D-HB ONLY).3. Ch

15TROUBLESHOOTINGCONDITION CAUSE SOLUTIONMachine will not start Door not closed . . . . . . . . . . . . . . . . . Make sure doors are fully closedDoo

16BASIC SERVICEBASIC SERVICEThis Basic Service section does not cover all possible repair procedures. If you requireadditional service support, you ma

17BASIC SERVICEFusesRefer to Figure 9.There are two fuse blocks, located in the center ofthe main control cabinet. The (A) fuses protect themain contr

18BASIC SERVICEELECTRICAL SERVICE (cont’d)6. Run machine through several cycles or wait 10 minutes for temperature to stabilize.7. Open door, insert r

19BASIC SERVICE2. Place the NEGATIVE (Black) test probe on the “HOT” terminal:• T2, marked “H”.3. Place the POSITIVE (Red) test probe on the input ter

20BASIC SERVICEModels D-HB, D-H1, and D-LF use a float switch and circuit board to control tank fill and tankheat.For Model D-HB only, the built-in bo

21BASIC SERVICEHeater Element Wiring – Booster Tank and Wash Tank Heater ElementsRefer to the illustrations and follow the steps below to properly ins

Revision HistoryRevision Revised Serial Number CommentsDate Pages Effectivity4/2/01 All —— Issue temporary manual with replacement parts lists8/16/01

22BASIC SERVICEMotor Connections1. Models D-HB, D-H1, and D-LF are available in either single phase or 3 phase voltages.2. Motor rotation was set at t

MECHANICAL SERVICEPump Seal Replacement1. Disconnect the power to the machine at the main breaker panel or fuse box.2. Drain the machine.3. Remove the

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25REPLACEMENT PARTSREPLACEMENTPARTS

26REPLACEMENT PARTSFigure 16 – D-HB/D-H1/D-LFDoors, Panels and Gauges131184425262626712232413141516171819202122123647951089

27REPLACEMENT PARTSD-HB/D-H1/D-LFDOORS, PANELS AND GAUGESFig. 16 PartItem No. No. Part Description Qty.1 325405 Side Door, Right. . . . . . . . . . .

8294322156728REPLACEMENT PARTSFig. 17 – D-HB/D-H1/D-LFDoor Guides, Stops, and Lift Bracket

29REPLACEMENT PARTSD-HB/D-H1/D-LFDOOR GUIDES, STOPS, AND LIFT BRACKETFig. 17 PartItem No. No. Part Description Qty.1 108053 Plug, Cornerpost. . . . .

122334566779988511010141516171818192021202223131014131011111111121224252526262627242426272430REPLACEMENT PARTSFig. 18 – D-HB/D-H1/D-LFDoor Handle and

31REPLACEMENT PARTSD-HB/D-H1/D-LFDOOR HANDLE AND SPRING ASSEMBLY Fig. 18 PartItem No. No. Part Description Qty.1 0509168 Bolt 5/15-18 x 11 Hex Head. .

CONTENTSPageWARRANTY ... viI

626816871151178777109466671098310910932REPLACEMENT PARTSFig. 19B – D-HB/D-H1/D-LFCorner Track Assembly12224343243431Fig. 19A – D-HB/D-H1/D-LFStraight

33REPLACEMENT PARTSD-HB/D-H1/D-LFSTRAIGHT TRACK ASSEMBLYFig. 19A PartItem No. No. Part Description Qty.1 0309472 Track, Rear . . . . . . . . . . . . .

FRONTLEFT SIDE21237687131085453111091234REPLACEMENT PARTSFig. 20 – D-HB/D-H1/D-LFWash/Rinse Spray Piping

35REPLACEMENT PARTSD-HB/D-H1/D-LFWASH/RINSE SPRAY PIPINGFig. 20 PartItem No. No. Part Description Qty.1 324526 Rinse Manifold Weldment . . . . . . . .

9292413365781036REPLACEMENT PARTSFig. 21 – D-HB/D-H1/D-LFWash/Rinse Spray Arms

37REPLACEMENT PARTSD-HB/D-H1/D-LFWASH/RINSE SPRAY ARMSFig. 21 PartItem No. No. Part Description Qty.1 0507443 Spindle, Rinse Arm . . . . . . . . . . .

23445671011111315161412889138REPLACEMENT PARTSFig. 22 – D-HB/D-H1/D-LFDrain Assembly and Scrap Screens

39REPLACEMENT PARTSD-HB/D-H1/D-LFDRAIN ASSEMBLY AND SCRAP SCREENSFig. 22 PartItem No. No. Part Description Qty.1 305164 Screen 10". . . . . . . .

Thermostat bracket detail213465577891011121314151617171819181940REPLACEMENT PARTSFig. 23 – D-HB/D-H1/D-LFWash Tank Heat, Thermostats, and Float Switch

41REPLACEMENT PARTSD-HB/D-H1/D-LFWASH TANK HEAT, THERMOSTATS, AND FLOAT SWITCHFig. 23 PartItem No. No. Part Description Qty.1 107440 Thermometer 8 ft.

CONTENTSPageTROUBLESHOOTING... 14BASIC SERVI

TO UPPER PIPINGFROM FILL VALVE5346789101112112242REPLACEMENT PARTSFig. 24 – D-HB OnlyElectric Booster and Thermostat

43REPLACEMENT PARTSD-HB ONLYELECTRIC BOOSTER AND THERMOSTATFig. 24 PartItem No. No. Part Description Qty.1 100740 Bolt 5/16-18 x 1 Hex Head . . . . .

CUSTOMERWATERINLETTO UPPERPIPING286554329571101144REPLACEMENT PARTSFig. 25 – D-HB ONLYLower Fill Piping Assembly

45REPLACEMENT PARTSD-HB ONLYLOWER FILL PIPING ASSEMBLYFig. 25 PartItem No. No. Part Description Qty.1112387 Line Strainer/PRV Combo . . . . . . . . .

6541538910117121423113FINAL RINSETHERMOMETER BULBWATER IN FROMLOWER PIPING46REPLACEMENT PARTSFig. 26 – D-HB/D-H1Upper Fill Piping Assembly

47REPLACEMENT PARTSD-HB/D-H1UPPER FILL PIPING ASSEMBLYFig. 26 PartItem No. No. Part Description Qty.1 100156 Locknut 3/4" NPT Brass. . . . . . .

66TO UPPERPIPING954213CUSTOMERWATER IN5781101148REPLACEMENT PARTSFig. 27 – D-H1/D-LFLower Fill Piping Assembly

49REPLACEMENT PARTSD-H1/D-LFLOWER FILL PIPING ASSEMBLYFig. 27 PartItem No. No. Part Description Qty.1 102444 Street Ell 3/4" NPT Brass. . . . . .

654789101112131523114FINAL RINSETHERMOMETER BULBWATER IN FROMLOWER PIPING161450REPLACEMENT PARTSFig. 28 – D-LFUpper Fill Piping Assembly

51REPLACEMENT PARTSD-LFUPPER FILL PIPING ASSEMBLYFig. 28 PartItem No. No. Part Description Qty.1 100548 Locknut 3/4" NPT SST . . . . . . . . . .

LIST OF FIGURES (cont’d)PageFigure 26 — D-HB, D-H1 Upper Fill Piping Assembly... 46Figure 27 —

1237465891011121316171819202122232425282729303132261452REPLACEMENT PARTSFig. 29 – D-HB/D-H1/D-LFPump Assembly

53REPLACEMENT PARTSD-HB/D-H1/D-LFPUMP ASSEMBLYFig. 29 PartItem No. No. Part Description Qty.1 324580 Stainer. . . . . . . . . . . . . . . . . . . . .

BOOSTERCONTACTORTANK HEATCONTACTORWASH MOTORCONTACTORWASHMOTOR OVERLOADTRANSFORMERLINE V: 120VJB2U1L2T10T9T8T7T1T2EXT. WASH FLOAT SW.FILL RINSE WASHHE

55REPLACEMENT PARTSD-HB/D-H1/D-LFCONTROL CABINETFig. 30 PartItem No. No. Part Description Qty.1 111833 Terminal Block, 1 & 3 phase . . . . . . . .

12356REPLACEMENT PARTSFig. 31 – D-HB/D-H1/D-LFDishracks and PRV

57REPLACEMENT PARTSD-HB/D-H1/D-LFDISHRACKS AND PRVFig. 31 PartItem No. No. Part Description Qty.1 101273 Rack (Flat Bottom). . . . . . . . . . . . . .

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59APPENDIXESAPPENDIXES

60APPENDIXESStraight to Corner (Door Conversion Kit) P/N 900794INSTRUCTION SHEETThe instructions below illustrate the conversion of a Champion orMo

61APPENDIXESChange the TracksRefer to Fig.2.Remove existing front track, savemounting hardware.Install Item 1, from kit using existingmtg. hardware. S

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62APPENDIXESFigure 1- Change the TracksINSTRUCTION SHEETRefer to the parts list at right and makesure the kit is complete.OPTIONAL TOOL:(Qty. 2) 17-3/

63APPENDIXESChange Door andDoor Lift BracketRefer to Fig.2.Raise the doors completely. Blockthe front and right side door with thewood blocks describe

64APPENDIXESDRAIN TIMER/VALVE CIRCUITModels D-HB, D-H1, and D-LF uses a drain circuit consisting of a 3cr relay, 10 minute timer,and a drain valve.OPE

65ELECTRICAL SCHEMATICSELECTRICALSCHEMATICS

viWARRANTYLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,and P.O. Box 3

1INTRODUCTIONINTRODUCTIONWelcome to Champion . . .and thank you for allowing us to take care of your dishwashing needs.This manual covers the door-typ